Octonauts Blanket Tutorial

We're back to the Octonauts. I confess, I'm being a bit of a blog stats whore here, because when I look at my all time stats counter (I am obsessed with my blog stats), over a quarter of those who have flicked over here, or found me from a search engine, have done so because of the stuffed Peso tutorial. I'm also part of the Octonauts community on facebook, and I've seen the amazing efforts that parents have gone to in order to fill their children's desires for all things Captain Barnacles (seriously - someone painted an amazing mural, another made a whole set of Octonauts out of toilet paper rolls, and you should see the birthday cakes!). I feel it's time I came in with a serious contender.

So we have here the Octonauts blanket. Designed for my son's friend's 5th birthday, and now in the process of being replicated for both son and daughter who have, in their own ways, demanded one each. (He asks incessantly if it's finished yet, and she grabs the already completed one and lies on it while stroking Captain Barnacles' face.)

The process, for a change, involves applique. It's a bit time consuming, but certainly can be broken into nappable chunks. I can do one character per nap, and then another nap to sew them onto the blanket. Finish the edges of the blanket in one final nap, and this is probably 5 days worth of work.

You will need:

• Bondaweb, or an equivalent iron-on applique transfer material
• an iron
• a sewing machine
• fleece (I buy 1 metre of 150cm width and cut it in half, so I get two blankets for £6.99/metre)
• fabric in the following colours: black, white, light blue, medium blue, dark blue, orange, yellow, grey (tiny bit), pink (tiny bit)
• thread to match the above colours, plus some red and metallic silver 



Fabric Colours

• a printer, access to a printer, or good drawing skills

A note on fabrics: I use a mixture of cotton and felt. I go for felt for the smaller pieces, which I have to sew on by hand, as it doesn't fray. You could use all felt, but it gets quite thick as you're dealing with multiple layers.




Step 1: Print, trace, cut


Ah, the things we learned in school really were useful. This first step is all about a return to primary school art class. The first thing you need to do is print out some pictures of your favourite Octonauts. Colouring in pages, like these, are good but I went for this for Captain Barnacles, this for Kwazii, and this for Peso. Print them out, adjust for the size you want them to be, and get ready to trace.

Take your sheet of bondaweb, place it directly over the printouts, and trace all the different elements as separate pieces: noses, eyes, stomachs, and so on. Loosely cut these out: don't worry about getting the precise shape as you'll do that once you've fused the bondaweb to the fabric.

Pattern pieces, printed off google and cut out

Now, cut out the the printouts so that you have an outline of the body which you can trace onto the fabric (black for Peso, orange for Kwazii, and white for Cptn Barnacles). Don't attach the bondaweb to these pieces yet. Because of all the sewing that you're going to be doing, we'll add the bondaweb at the end. Cut out the body shapes and start positioning the tummies, collars, eyes, noses, boots, and so on onto them. Once they're in place, iron them all on to secure them.

Some tips: you can make Barnacles as two pieces - a white head and a blue body - but I find it easier to cut out a whole white shape and then add the blue on top. Don't attach Peso's feet - add these directly to the blanket. Likewise, don't attach the hats at this point - we'll add them right to the blanket at the end.

Step 2 - Sew sew sew!

Once all your pieces are attached, fused, and ready to go it's time to start to applique. You're not attaching them onto the blanket at this point, but just attaching the different layers to the body. I used hand sewing for the eyes and Peso's beak but machine sewed the rest. I find it easier to do all the fiddly sewing bits before it's attached to the blanket, but feel free to do it all at that stage if you prefer. Doing it this way, though, means fewer threads showing through onto the back of your blanket.

Use the silver metallic thread to sew a zipper detail down Barnacles' front, and dark blue thread to give him the detail in his collar. Hand sew a bit of red onto the circle on his belt. Hand stitch some white in the eyes as well, and any other detail you may want to add.

The hats are a bit fiddly. They need a blue circle with a very small white octopus-like shape in them, and blue stripes. To do them, I appliqued a blue circle onto the hat and stitched it on with white, to create the white edge. I cut out an approximate octopus shape from white felt (no fraying!) and hand stitched it on. I then did a very small, tight zizag stitch across the hat in dark blue for the stripes.

Step 3: Attaching

Now's the big moment: attaching your figures to the blanket. Using them as a pattern, trace and cut out a piece of bondaweb, attach it to the back, and fuse. Then position the figures on the fleece as you want them to go. Using a wet tea towel between the iron and the blanket (IMPORTANT! Fleece will melt without it!), fuse your figures onto the blanket then sew around the edges of the bodies, using the appropriate colours.

Step 4: Finishing

I like to applique the name of the future blanket owner onto the bottom, and finish the edges with a blanket stitch. You could leave them as they are (fleece doesn't fray), or use a blanket binding or bias binding if you prefer. You can even make your own binding, if you're feeling ambitious!

You can, of course, add gups, fish, the Octopod...the possibilities are endless! Or, sew them onto a t-shirt or bag instead of a blanket. And you can use the same method for any other little characters your little characters are fond of - I'm going to try a Pingu at some point! Happy sewing...

Top Secret Bloggables

I've been working away on various things, and it's killing me keeping them quiet. They're all presents for various people, and so can't be revealed just yet. But soon, soon!

Coming up soon, then: a quilt in an hour (yes, really), an Octonauts blanket, and fleece applique blankets. Can't wait to show you what I've been up to!

Octonauts 'Peso' Stuffed Penguin

For more Octonauts tutorials, go here! 


My son adores Octonauts. Unfortunately (fortunately?) there is no Octonauts merchandise, and won't be any until later in 2011. I have trawled eBay, folksy, etsy, and google and found only cake toppers, potty reward charts, and some very clever but rather pricey wall plaques. Not content to wait until the end of the year when he'll probably (hopefully) have lost interest,  I whipped up a stuffed Peso for him.



I love making stuffed toys with felt. It's super easy, super durable, and holds shape nicely. You could use other fabric, but the felt makes this a really easy and fast project.

Until I learn how to make downloadable patterns (help, anyone?) you'll have to draw your own. Or even better, download and printout a colouring sheet, like this, or this. But if you don't have a printer,  don't worry - it's pretty obvious what you need to make Peso, and I'll tell you just in case. My Peso is quite small, as I didn't have a lot of black to hand. Make yours whatever size you like, but adjust the fabric required accordingly.

You will need:
-black felt, 2 of the rectangular pieces you can get from a craft shop
-yellow felt
-white felt
-light blue felt
-co-ordinating threads for all of the above
-two black buttons for eyes
-stuffing

(this project can be hand or machine sewn)


Step 1: cutting out

For Peso's body, you will need two black pieces that are basically shaped like a number 8. The head is quite a lot bigger than the body (the photo I took is a strange angle, and makes the two parts look the same size but in fact they're not). You also need a white oval for the belly, and a heart shape with the pointed bottom cut off for his face.

Cut four black leaf shapes for wings, and four yellow feet shapes with a tab at the top, and a little yellow triangle for a beak. Also cut two narrow blue rectangles and angle the edges to make Peso's blue collar.

Step 2: applique!

If you are using a sewing machine, shorten your stitch length as though you were doing a button hole and set your stitches to zig zag. Using the appropriate coloured threads, applique the white tummy and face patches, the blue collar pieces, and the beak into place. Hand sew the two buttons in place for Peso's eyes.

Step 3: wings and feet

Set your sewing machine back to its normal stitch. Line up your wings and feet so that you have two wings and two feet, each double thickness. Sew around them, as near to the edge as you can.

Step 4: assemble the penguin

Put the piece of felt with the face and tummy face down on the other figure 8 shaped piece. Tuck the feet  inside the bottom so that only the little tabs you've made stick out and are visible. Do the same with the wings. You may want to pin them just to make sure nothing shifts.

Starting where the penguin's ear would be if penguins had ears, sew all around the body ending up at the other ear. Turn Peso right side out and stuff to the desired chubbiness. Hand sew the opening shut.

I did make a hat for Peso but it didn't turn out brilliantly so I'll leave you to puzzle that one out on your own! You could also make him a little medical bag, and a roll of bandages. And there you go - one Octonaut, made in about half an hour. Much faster than waiting for the toys to come out!